What it does
For example, every Monday at 07:00 Live calculates last week’s production, downtime and most frequent alarms. It produces an A4 PDF and an Excel file and e-mails them to management. Production happens in a window nobody sees: the operator’s screen, focus and open page stay as they are.
Reports and output takes a record at the trigger and has it approved; a performance report instead calculates the chosen period from the archive and the alarm log.
Six templates
In Studio, start with the From template… button in the Performance Reports section. A template brings its slots and default period. You can add and delete slots and change their order and titles.
| Template | Period | Content |
|---|---|---|
| Shift Summary | Previous shift | Production, downtime, alarm count, average speed, hourly production, most frequent alarms, operator note |
| Daily Production | Yesterday | Total production, downtime, energy, alarm count, hourly production, shift table, recipe breakdown |
| Weekly Performance | Last week | Production, quantity, specific energy, quality, daily production, shift table, most frequent alarms |
| Monthly Management | Last month | Production, quality, downtime, energy, target and actual, trends, most frequent alarms |
| Energy | Last week | Consumption, production, specific energy, peak power, power trend, daily consumption, per-ton comparison |
| Alarm and Downtime Analysis | Last week | Alarm count and durations, daily alarm count, most frequent alarms, breakdown by area and class. Needs no tags. |
Assigning content to tags
The Design tab has three columns: Content slots on the left, the A4 preview in the middle and Slot properties on the right. Slot types are indicator card, bar chart, line chart, table, alarm list and text.
- Choose a calculation and a tag for each slot. Each table column is assigned on its own.
- A badge shows whether the tag is recorded in an archive. A tag that is not archived shows no data in the report.
- Target adds a target line to a card and a line to a bar chart. Good direction decides whether an increase looks green or red.
- Divisor tag gives the ratio of two tags: the energy counter difference ÷ the production counter difference is specific energy.
The preview shows the exact layout, and its figures are marked Sample data. Check project lists tags that are not assigned or not archived.
How values are calculated
| Calculation | Result |
|---|---|
| Last value | The last good value of the period. The only calculation for text tags. |
| Average | The mean of the samples for cyclic recording, a time-weighted mean for tags recorded on change. |
| Minimum, maximum | The smallest and largest value in the period. |
| Total | The sum of the sample values in the period. |
| Counter difference | The sum of the increases between consecutive samples. Resets are skipped. |
| Time on | The total time the value was not 0. |
| Alarm calculations | Alarm count, total time, average duration and longest alarm. These come from the alarm log. |
90, 100, 0, 10, 30 // Increases +10, +10, +20. Result 40.
A field whose value is unknown never shows 0. It shows no data, and on a bar chart that slice is hatched.
Periods and slices
The period options are Previous shift, Yesterday, Last week, Last month, Today, This week and This month. Weeks start on Monday. An indicator card shows the percentage difference from the previous period. A period still in progress is compared with the same length at the start of the previous period.
Charts and tables are split by a Day, Time or Shift breakdown. The Shift breakdown adds up the same shift across all days of the period in one row.
Setting up a plan
-
Report and repeat
Add a row on the Plans tab. Choose the report, then Every day, Weekly or Monthly under Repeat.
-
Times
One plan can hold several times. Take from shift ends fills them with the shift end times.
24:00is the end of the selected day. -
Period and file
Choose the period and tick at least one of PDF and Excel.
-
Recipients
The list holds the groups and contacts of the Notification center. A plan without recipients keeps the file on the Live computer only.
-
Missed times
With If missed, send at startup selected, a time that passed while Live was closed is produced once at startup and covers the planned period.
PDF, Excel and e-mail
- PDF: A4 portrait. The project, station, period and production time are in the header. A table that does not fit is split across pages and its header repeats.
- Excel: indicator cards on the Summary sheet, and a separate sheet for each chart, table and alarm list.
- E-mail: the first four indicator cards and the plan note in the body, with the PDF and Excel attached. An empty subject uses the report name and period.
The e-mail server is set in Studio under Notifications. The password is entered on the Live computer and is not written to the project file. A message that cannot be sent stays in the queue and is retried.
Report archive
In Live, Report archive… in the system menu shows the plans, their next run and their last status. The produced reports are listed below them.
- PDF and Excel open the file on the Live computer.
- Produce now creates the PDF and Excel for the chosen report and period, and sends no e-mail.
- Send again sends the same files to the plan’s recipients in a new message.
- Each row shows the production result, the error text and the number of e-mails delivered. The result for each person is in the Notification center… window.
Limits
- Live produces the report. While Live is closed, no report is produced and no e-mail goes out.
- A failed report is not retried by itself. The plan runs normally at its next time.
- The
raporlarfolder has no automatic cleanup. - The report is produced in the project’s main language.
- Reports go out by e-mail, not by SMS.
- In a redundant server pair the master runs the plans. PDF and Excel files are not copied to the standby server.
Frequently asked
Why does the preview not show my own values?
Studio has no archive. The preview shows the layout with sample figures. For real values, use Produce now in the Report Archive window in Live.
Does a counter reset spoil the production figure?
No. Counter difference adds up increases only and skips the reset. The rise up to the first sample after a reset is not counted, so the loss is one sample interval at most.
Which tag does downtime need?
A tag that is 1 while the line is stopped. Time on measures how long the value was not 0, so a running bit gives running time.
Related pages
Reports and output
Triggered or manual records, filters, period summary, approval and signature; Excel, CSV and PDF output.
LiveNotification Center
Sends selected alarms to people by e-mail and SMS; sites with no internet use a GSM / LTE modem.
LiveTrend and archive
Live trend, scrolling back, zoom, measurement cursors, export and archive logging.
LiveServer redundancy
Two Live computers run as master and standby; when the master fails, the standby takes over.